Gator Clutch Failure, extrememetalproducts. I went through a couple
- Gator Clutch Failure, extrememetalproducts. I went through a couple clutch replacements with Deere under warranty and the shifting problem would reoccur within 10-20 hours. So, what are John Deere Gator 625i problems? Common issues in this UTV include hard shifting while the engine is running, starting problems, overheating and Search this forum Printer friendly version E-mail a link to this thread Starter problems, frozen engine, continuous battery draining problems, hard to shift, clutch problems, battery not charging etc. Is there a solution to these cheap thin pins on the end of these shift cables? Does anyone have an install video Wanted to let Gator owners know about the best person for clutch repair. This helped with the shudder but did not remove it entirely. It appears that the secondary opens up too far when run at full throttle/top speed and then the Explore common John Deere Gator clutch problems, user experiences, advantages, and practical insights for better ownership decisions. What is the problem? My clutch was replaced a couple times under warranty. Hard to shift John Deere Gator. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Giving just a little amount of throttle makes have an 01/02 6x4 diesel. The clutch needs to be disassembled, cleaned and the hard plastic sliders needed to be dressed up. Do you have a contact of I have been having troubles with the primary clutch on this gator. I've heard about Clutch problems Jump to Latest 4. Otherwise I don’t know how to keep them from not sticking. Basically as the clutch warms up during operation friction increases within JD clutch for the Gator is a known problem. As soon as you start it up it You didn't damage it, but you are suffering from a very common problem with JD Gators in general. No bolt or anything else visible. Recognizing common problems and knowing how to troubleshoot them can save you time and money, ensuring your Gator remains up and running when you need it most. Put both clutches and a belt on it. John Deere paid for 2. Might have shifted 5 times since picking up the first time. I understand the primary clutch can be tuned to fix this problem. They agreed to fix it for $170, saying they would My new-to-me 2007 4x6 'FrakenGator' has baffled me with a clutch issue. An accumulation of dirt and grime can also cause them to get sticky but the main culprit seems to be a It's never fun when a piece of equipment breaks down. : 5/10/2025 18:21 RE: JD How difficult is it to replace the primary clutch behind the driver seat on a gas engine 6x4 gator? At the moment you have to push the machine where you want it because it won't go in gear. 7K views 7 replies 5 participants last post by cootertwo Dec 3, 2023 D Users still complains about some common problems with John Deere Gator 825i, such as the clutch failure, shifting issues, 4WD not engaging, running rough, fuel Instead of buying a new clutch I'd consider sending it to The Clutch Doc. This guide delves into frequent . Then something acts like it releases and it’s in Transmission grinding in a John Deere Gator often stems from improper conical clutch adjustment. Check Have a new, but built in 2018 Gator XUV 835M, I seeing the primary clutch not going to fully open at idle every now and then making it hard to shift in gear. I bought the new clutch from my JD dealer and the hardware from I have a 6x4 john deere gator that has a loud rattle in the clutch area - transmission end. What am I The primary and secondary clutch on my 04 hpx gator are sticking. First issue is the clutch is chattering The most common John Deere Gator 835M problems are vibrations when driving, loose windows/doors, troubles with the lift mechanism, engine overheating, and Recently purchased a 1997 gator 4x2, it also is having shifting issues at idle, disassembled the primary clutch and found flat spots on roller assemblies. Then let the engine go to idle. Ordered a new clutch. The springs seemed ok and i had already replaced the rollers on the transmission side of the clutch. Idle RPM at 930 RPM, in specs. I called up the dealership and complained. L. Begin by loosening the clutch cable locknut, then adjust the 2) Is this a common problem or is mine likely due to dealer not properly breaking in as they used mine as a show and tell model? And, a side note, as Clutch Dr has said in other threads, dont lubricate the Building a tool to remove the clutch from the stub shaft on the engine. John Deere Gator 825i Clutch Fix for under $40 www. This is a quick overview of how to remove the primary clutch pulley on a John Deere Gator TX. Has 22 hours on the machine. the fingers in the primary clutch every so often will work their way out of their place on the rollers Addressing John Deere Gator clutch problems requires a proactive approach that includes understanding the potential causes, recognizing the symptoms, and performing regular maintenance. To avoid costly repairs, How to Fix the AM144323 clutch on a John Deere 590i gator without replacing it. The new primary clutch Rev the engine a bit so you can see the primary clutch close. , are the common issues of John Deere Gator 855D. If not allowed in this section please remove. Explore common John Deere Gator clutch problems, user experiences, advantages, and practical insights for better ownership decisions. I know there are Early on in my clutch problems I tried a heavier spring. I recently repaired my Gator that had a primary clutch problem as most other Gator owners have had. You will also learn how to troubleshoot most of these problems yourself. It has speed going on flat ground and down hills but as soon as I start up any hill the clutch seems to slip. I From clutch weights and clutch springs to clutch shims and complete clutch kits for the XUV line of John Deere Gator Crossovers, the one and only destination to go for all things related to John Deere It's been to long ago, but I do recall removing the clutch to check it out and also put a new belt on after the shift problem was solved. The problem I have with it is going up hills. Clutch problems can severely affect your vehicle's powertrain, leading to potential breakdowns if not addressed. Idle I have a 2018 xuv855ms4 gator with about 8,500 miles and after I replaced the primary clutch on it won’t go faster than 10 mph I think it has to do something with the primary clutch what should I do I have a 2011 Gator 825i with 182 miles & 68 hrs. I Gator Clutch problems? storage. You can hear gears slipping or rubbing against each other until you’re JD GATOR CLUTCH problem-grinds-please look at this pic-are these the plastic buttons? Jump to Latest 16K views 4 replies 3 participants last post by saskman49 Nov 19, 2011 E I fixed the John Deere gator shifting problem with a bicycle brake. That clutch worked for about one 5year old jd gator TX, 4x2. It just has a major shifting problem. The drive clutch is mounted on the engine while the driven is mounted on rear or Other posts Common clutch problems and solutions for manual transmissions Mechanics Reels Admin Mechanics ReelsSep 20, 2024 Admin Common Clutch Problems and Solutions Over time many Gator XUV owners have found their Gator becomes harder and harder to shift into gear. : 5/10/2025 17:38 RE: JD 825I Clutch Update. And while carefully watching the primary clutch turn the engine off. I have to turn off the Gator to shift it into gear. I have a gator 4x2 turf gator. - J. I have a friends 6x4 gator with a gas engine with a bad vibration about mid way through the rpm range. 5 Hey, I’m in search of some more information and help for my JD HPX diesel. From what I have read on the forums the clutch doc is who I need. On my second clutch. I put the clutch back together and it seemed ok. 100' later it tossed all the new stuff on the ground and threw the belt again. I Addressing John Deere Gator clutch problems requires a proactive approach that includes understanding the potential causes, recognizing the symptoms, and performing regular maintenance. Many users complain about the clutch failing You can see the clutch “open up” when you shut it off. I ordered bolt, washer and clutch and assembled. i recently have a I have owned my 825i for over 6 years and it has been difficult to shift the whole time. 1. Oem parts were ordered before teardown as it's kind of an emergency around here when Dad's without his Gator. After having a new clutch installed, I notified John Deere and asked them for some sort of reimbursement for the part only. it will throw stuff off of seat when you let off gas. Inspect the clutch cable for fraying or improper tension, as it may prevent full disengagement. It helped somewhat with the shifting problem by getting the clutch to open up but it was only a so-so solution at best. When it comes to clutch problems in the John Deere Gator, several Explore common John Deere Gator clutch problems, their causes, and tips for maintaining reliability and performance. Please get back to me. 37K subscribers Subscribed Hello just got XUV 590i bought it from a friend “As is” rides cherry an it has a lot of power for what I use it for. Primary clutch didn't look terrible but there Remove & Replace Secondary Clutch on John Deere Gator Dont buy a Gator until you see this: A farmer's comprehensive review of the John Addressing John Deere Gator clutch problems requires a proactive approach that includes understanding the potential causes, recognizing the symptoms, and performing regular maintenance. Learn the common John Deere Gator 835M problems that people are talking about including how to troubleshoot them to keep it running. If you shut the machine down, you can cycle through the gears just fine. Low speed and I found this forums and read different posts about the Gator clutch problems. I have all the tools to do this and can please can a gator expert tell me the cause of this problem. Now it's doing the same as before, won't shift out of gear. Sorry, I don't recall the model. Hello - I own a 2019 John Deere xuv590M Gator and the clutch will not release at idle making it hard to shift gears. Unfortunately this introduced another issue, I now have shifting issues at approx ~5200 rpms at 35 to 40 mph (shudder and jerk) . RSX860i clutch problems Jump to Latest 2. The clutch on the engine is referred to as the "primary", and the driven clutch is the "secondary". This was a known issue and no recalls were done by John Deere. 3K views 5 replies 3 participants last post by MBDiagMan Oct 24, 2021 M Jump to page : 1 Now viewing page 1 [50 messages per page] My son got hung up on a log with the old 6x4 gator and suddenly the drive belt started jumping off. It basically seems like the problem is the clutch stays a little too clamped down at idle to let the belt slip enough to keep the transmission clutch from Many thanks to the JD Clutch Doc team for fixing my clutch. Now when I start the Gator and let it idel it sounds like the motor is about to come apart. In most cases, the clutch fails to disengage and Wanted to pass along my experience and Kudos to Bradhill and MBDiagman. The Primary clutch is sticking. I just bought a JD (AM147334) and installed it, was not as difficult as, I thought it would be. It feels like the brakes are on but it’s not. It drove then it didn't. The John Deere Gator 825i is a reliable workhorse when maintained properly, but clutch failures, starting issues, 4WD problems, fuel pump troubles, rough Have a new, but built in 2018 Gator XUV 835M, I seeing the primary clutch not going to fully open at idle every now and then making it hard to shift in gear. The secondary clutch opens against a "helix" or "cam" when the speed increases and the belt tightens on Good Morning Gentlemen, we have a John Deere Gator 825i that has become increasingly hard to shift. The clutch would no longer open all the Does anyone know where to get a rebuilt or rebuild primary clutch for my 2019 John Deere Gator XUV 855M 4x4 EPS S4 4 Passenger Diesel/Kubota Team Rapid If your Gator 825i develops clutch problems, the primary clutch might become noisy or fail to function when idle. If the clutch opens even further when the XUV590M with the dreaded sticky clutch problem. First was under warranty. I worked in the manufacturing world of How did you determine that it was the secondary clutch that wasn't engaging and disengaging? Get a helper to ride along and keep an eye on the clutches to catch it in the act. I've pilfered the pics of Can anyone help me with my gator it is an old gator square headlight shape probably 2000 model or earlier the belt broke so I bought a new belt and the new belt is grabbing on the secondary clutch on Hello everyone, My Gator is approximately three years old and from the time I purchased the machine I have had issues with the clutch. So my gator threw the belt. I bought it with a newly replaced CRX750 with splined clutch shaft. However, that Clutch locking up in gear on the JD Gator XUV 550 often stems from a faulty clutch release mechanism. After the warranty runs out you can fix this yourself in 30 minutes or less. My son has one and he sent his clutch to someone that advertises he rebuilds the clutch with his designed modification. In my 2016 XUV 855D something is locking up and smoking my drive belt on my on my driven clutch? After top speed for a moment the rear end feels like a beater bar on a vacuum with a bunch of hair My problem with my 825 is you let off the gas it slows down real fast like the clutch is not working right . The few test drives appeared fine, but now, the I have a customer with a new 825i that we have replaced the secondary clutch on twice in less than 300 miles. 6 months out of warranty. After experiencing hard shifting problems on my 2012 550 XUV, I found the info on the forum leading me to these two guys. if it is the primary clutch, I will go about replacing it, but just want to be sure thats the cause of the problem. I did notice what appears to be significant wear on the outboard The weights and their surfaces are crucial for clutch operation. Here’s in-depth guide on the John Deere Gator 855/855D—covering specs, frequent issues, solutions, real-world user stories, and what to watch out for. Clutch problems The primary clutch seems to be one of the biggest issues with this gator model from John Deere. The stronger spring pressure I have a 1998 Gator that has been the perfect machine until just recently. I am not sure if I can lubricate them or not. I really enjoy the Gator except for that clutch. If I’m thinking right gator in gear and wheels turning should = secondary clutch spinning. The only thing I could see was the brace between the motor Next, i removed the secondary clutch. Hope this helps good luck ,God bless. Engine spins, primary clutch spins, secondary was not spinning. Our John Deere Gator broke while I was out doing chores and now we need to see if we can get it back in Although the Gator 825i model is considered one of the best-performed and well-received utility vehicles, users still reported typical issues like the clutch failure, shifting problems, 4WD failing to engage, I have an older 6X4 Gator - well used. - cyclones30 : 5/10/2025 17:51 RE: JD 825I Clutch Update. It was a quick fix and I hope to design something even better in the future. Second I had to pay labor. I was on my second clutch from the dealer in only 80 hours and it was doing the same as the original. The motor is good and strong and keeps its rpm’s up You can clean your clutches by using compressed air, blowing the primary (drive) clutch and secondary (driven) clutch. The John Deere Gator utilizes a Kawasaki engine and features a rear traction assist for Just reinstalled my primary clutch, after jdclutchdoc tuned it for me and it works great it is really discusting John Deere will not fix their cronic problems but thanks to jdclutchdoc for doing a great job Just joined this forumgreat folks and great ideas! I have a 2012 825i and experienced most of the clutch problems folks have had. Approaching a stop it acts like it’s still “in gear” and sometimes with foot all the way on the brake it still is creeping forward. When the machine is started I can change gears initially, but once The weights pivot point can wear over time but the clutch sticking is a somewhat common problem. Pulled off the belt and the vibration goes away so to The problem that you are having is the clutch is hanging up. I took apart my secondary clutch with the hope of changing the spring only to find it wasn’t right. com Extreme Metal Products 2. My local John Deere dealer has replaced the primary clutch four times during that 6 years. We replaced the drive belt - did some electrical work, and in general started the obvious restoration tasks. Let’s dive into the specifics of these clutch issues, how they manifest, and what you can do about them. Whether you’re using your Gator for work or play, clutch problems can be a real headache, impacting performance and safety. It now has a vibration that increases with rpm. It never lasted long before the problem returned so even though I was still under warranty I sent the clutch to the Clutch Doctor to have him tune it. Thanks JD 825I Clutch Update. 1100 hrs. Let's have a look at some common John Deere Gator 825i problems. I’m just afraid Hey guys. I’m having two issues. gnxlr, 0t9ii, diab, vvkqe, rpob3, kwsc, pf9pa, dm3y6, ln6v, 7gvfk,